Double Planetary Mixer with Hydraulic Discharge System

Unique Double Planetary Mixer and Ram Press
Double Planetary Mixer with Hydraulic Discharge System

New Product Development

Unique is happy to announce the successful development of the new design of Double Planetary Mixer along with Hydraulic Discharge System for high viscosity materials.

The Double Planetary Mixer is capable of mixing non flowing materials up to several million centipoises with the simple push button operation. The mixed material from the Double Planetary Mixer (with change can design) can be transferred along the container to the discharge system for fast discharge. The hydraulic system can discharge large batch sizes in minutes into containers, post processing equipment, thereby eliminating the otherwise wasted time requirement for scraping heavy or sticky materials from the mixing container. The container can then be cleaned and made ready for the next batch mixing. Multiple cans can be provided to improve productivity and for faster turnaround with different types of process materials.

The Double Planetary Mixer along with discharge system can be used for adhesive, sealants, pharmaceuticals, dental compounds, cosmetics, plastics and many other high viscosity materials.

Need a Mixer,

Contact us:
Unique Mixers & Furnaces Pvt Ltd
Contact Person: Mr Jayesh R Tekchandaney
Email-sales@uniquemixer.com,jayesh@uniquemixer.com
Phone – +91-22-25801214/25822385

Kneader Mixer

SIGMA-BLADE-MIXER

Kneader mixer has two mixing blades rotate towards each other at differential speeds inside a W-shaped trough. Each blade moves the material in opposite direction thereby providing excellent cross mixing of all raw materials. The blades pass the trough walls and each other at close clearances resulting in good mixing. The close clearance produces a shearing  action that is beneficial to the size reduction of solids. This mixer is most suitable for highly viscous material and dough like masses. Selection of appropriate blade shape and speeds result in excellent mixing. On completion of the mix cycle, the trough of the mixer is tilted and the product is discharged. The mixer is also available with a bottom opening design for discharge.

Sigma Mixer Design & Operation

Standard Features

  • Available in all grades of Carbon Steel and Stainless Steel.
  • Optional wear resistant liner plates provided for abrasive products.
  • Designed for atmospheric operation.
  • Stainless steel surfaces are polished to desired standards. All exterior non-stainless surfaces are painted with enamel paint.
  • Squirrel Cage, Three Phase Induction Motors suitable for 415 Volts, 50 Hz.
  • Worm reduction gearbox, helical reduction gearbox.
  • Single Speed Drive.
  • Available in working capacities of 5 Liters to 2500 Liters. Other sizes manufactured on request.

Customised Features

  • Good Manufacturing Practice (GMP) models.
  • Explosion-proof motors, Variable Speed Drives along with Electrical Control Panel.
  • CE
  • Jacketed construction available for heating and cooling applications.
  • Different shape blades available to suit specific applications.
  • Can be offered for vacuum application.

Applications

  • Ideal for mixing, kneading of highly viscous mass, sticky and dough like products.
  • Mixing of pastes, rubber, and heavy plastic masses.
  • Applications in Food, Rubber, Pharmaceutical and Chemical industries.
  • Dry powder to wet phase mixing.

Sample applications of Sigma mixers

  • Adhesives
  • Biscuits doughs
  • rubber
  • Carbon pastes
  • Ceramics
  • Chemicals
  • Crayon and pencil lead
  • Inks and pigment products
  • Explosives
  • Fiberglass resin doughs
  • Food and confectionery products
  • Gaskets and gland packings
  • Grinding wheel preparations
  • Hot-melts
  • Marzipan
  • Putties
  • Mastics
  • Metal powders
  • Moulding preparations
  • Pencil erasers
  • Pharmaceuticals
  • Plastics
  • Refractories
  • Sealing compounds
  • Silicone rubber
  • Soaps and detergents
  • Solid propellants
  • Sugar pastes
  • Viscous rubber solutions
  • Chewing gum

 

Other Mixers

Single Planetary Mixer
The Single Planetary Mixer includes a bowl with a blade that has a planetary motion…Read more

Double Planetary Mixer
The Double Planetary Mixer includes two blades that rotate on their won axes…Read more

Kneader Mixer Extruder
The Kneader Mixer Extruder combines the efficiency of a double arm mixer…Read more

Related Articles

Kneader Mixer – This article details the design, construction and operation of  Sigma Mixer commonly used for mixing of high viscosity materials…Read more

Mixer Designs – Mixer Designs for explosives and composite propellants…Read more

Kneader Mixer Construction – The sigma mixer consists of a container assembly that includes a mixing vessel, a pair of sigma blades…Read more

Specification of Double arm mixer…Read more

Double Planetary Mixer

Double Planetary Mixer includes two blades that rotate on their own axes, while they orbit the mix vessel on a common axis. The blades continuously advance along the periphery of the vessel, removing material from the vessel wall and transporting it to the interior. After one revolution the blades have passed through the entire vessel, after three revolutions most materials have been mixed and after only 36 revolutions, the blades have contacted virtually the entire batch.

Standard Features

  • Available in all grades of Carbon Steel and Stainless Steel.
  • Hydraulic lifting and lowering of mixer assembly
  • Rectangular beaters.
  • Designed for atmospheric operation.
  • Squirrel Cage, Three Phase Induction Motors suitable for 415 Volts, 50 Hz.
  • Worm reduction gearbox, helical reduction gearbox.
  • Single Speed Drive.
  • Available in working capacities of 5 Liters to 1000 Liters.

Customized Features

  • Jacketed construction available for steam and cooling applications.
  • Can be offered for vacuum application.
  • Good Manufacturing Practice (GMP) models.
  • Spraying system for liquid injection.
  • Vacuum and pressure construction
  • Jacket for heating, cooling.
  • Inspection, Cleaning windows on the container, cover.

 

Sample Applications Of Single Planetary Mixers

Abrasives Plastisol Specialty coatings Fuel cells
Thick film inks Pharmaceutical granulation’s Transfer inks Pigments
>Solder masks Face masks Chemicals Metal cleaning compounds
Polyurethane’s Urethane sealants Grinding wheels Engineered plastic resins>
Epoxies Silicones Metallic slurries Epoxy resins
Ceramics Hot melts Syntactic foams Automative catalysts
Munitions Waste solification Sheet moulding compounds Conductive inks
Caulking compounds

 

Other Mixers

Single Planetary Mixer
The Single Planetary Mixer includes a bowl with a blade that has a planetary motion…Read more
Kneader Mixer
The two mixing blades rotate towards each other at differential speeds inside a W-shaped trough…Read more
Kneader Mixer Extruder
The Kneader Mixer Extruder combines the efficiency of a double arm mixer…Read more

 

Related Articles

Double Planetary Mixer -This article details the design, construction and operation of double planetary mixer commonly used for mixing of high viscosity materials…Read more

Specification – Specifications of Double Planetary Mixer…Read more

Single Planetary Mixer

 

Single Planetary Mixer includes a bowl with a blade that has a planetary motion such that it visits all parts of the vessel.

The Planetary Mixer is used for mixing of dry / wet materials. The mixer is ideal for processing light pastes to heavy viscous products. Rotation of beater around its own axis, axis of bowl closer to the walls leads to homogeneous product mix. Top mounted beater makes cleaning easy. The mixer is offered with single, double beater design. Based on the requirement a scrapper can be provided for scrapping the walls of the bowl. Varied Beater Shapes are available to suit product and process applications. Combination of high to low beater speeds helps in particle size reduction further adding to the quality of the mix processed. Low beater speeds are selected for processing of heavy, pasty and dough like masses.

Types of Beaters

  •  

  • Sponge

  • Scraper

  • reinforced cage

  • hook

  • dropcentre

  • marshmaloow

  • batter

Features

  • Available in all grades of Carbon Steel and Stainless Steel.
  • Less product contact and slow speeds result in low power consumption.
  • Jacketed construction available for heating and cooling applications.
  • Can be offered for vacuum application.
  • Available in working capacities of 5 Liters to 500 Liters.

Applications

  • Single beater is commonly used for light, medium viscosity products in the Pharmaceutical, Cosmetic and Food industry.
  • The most commonly used beaters are the batter, wire whip and hook type. The batter beater is the used for cake batters and general mixing applications. The wire whip is used for beating egg foams and cream. The hook beater is used for mixing and kneading yeast dough, bread and bun dough or for pastry.

Other  Mixers

Double Planetary Mixer
The Double Planetary Mixer includes two blades that rotate on their own axes…Read more
Kneader Mixer
The two mixing blades rotate towards each other at differential speeds inside a W-shaped trough…Read more
Kneader Mixer Extruder
The Kneader Mixer Extruder combines the efficiency of a double arm mixer…Read more

 

Related Articles

Single Planetary Mixer – The planetary consists of a beater that rotates in a planetary motion inside the mixing vessel…Read more

Single Planetary Mixer Specifications…Read more