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 Blenders >> Ribbon Blender
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Ribbon Blenders Blending Action
Ribbon Blender comprises of a U-shaped horizontal trough and a specially designed Double Helical Ribbon Agitator rotating within. The Ribbon Agitator consists of a set of inner and outer helical ribbons. Generally, the outer ribbon flights displace the material from the ends to the center while the inner flights move the material from the center to the ends. This counter-current action results in homogenous blending. The ribbons rotate at approximately 70 - 100 meters per minute and move the material both radially and laterally to ensure thorough blends in short cycle times. Ribbon Blenders are used for blends that are between 50% and 100% of the rated capacity. An alternate design is the paddle agitator. The paddles are positioned to move the material in opposing lateral directions as well as radially. The paddle design is generally employed where friable materials are being blended, and when batches as small as 15% of the total capacity are going to be mixed in the blender.

Standard Features

  • Available in working capacity of 5 liters - 25,000 liters
  • Available in all grades of stainless steel, carbon steel and special alloy steels.
  • Ribbon agitator for center discharge.
  • Designed for atmospheric operation.
  • Top cover depending on the length of the blender.
  • Centrally located Flush bottom discharge valve.
  • Stuffing boxes with easily disassembled housings. Pure Teflon gland packing provided.
  • Stainless steel surfaces are polished to desired standards. All exterior non-stainless surfaces are painted with enamel paint.
  • Squirrel Cage, Three Phase Induction Motors suitable for 415 Volts, 50 Hz.
  • Worm Reduction Gearbox.
  • Single Speed Drive.
  • Blender is mounted on supports providing adequate discharge clearance.

Customised Features

  • Wear resistant liner plates for abrasive products.
  • Ribbon agitator for multiple discharge positions.
  • Manually or Pneumatically operated Butterfly Valve, Slide Gate Valve, Diaphragm Valve, etc. for discharge.
  • Split design stuffing boxes, Air-purging stuffing boxes, Mechanical Seals.
  • Good Manufacturing Practice (GMP) models.
  • Explosion-proof motors, Variable Speed Drives along with Electrical Control Panel.
  • Spraying system for liquid injection.
  • Lump breakers for solids or agglomerates size reduction.
  • Vacuum and pressure construction.
  • Jacket for heating, cooling.
  • Inspection, Cleaning windows on the container, cover.
  • Cover openings, Nozzles as required.

Applications

Abrasives Engineered plastic resins Pesticides and herbicides
Animal feeds Epoxy resins Pet foods
Bakery premixes Eye shadow Pharmaceuticals
Bird seeds Face powders Pigments
Cake mixes Fertilizers Plastic powders
Carbon black Fire retardants Polyethylene
Chemicals Gypsum PVC compounding
Cleaning compounds Instant breakfast cereals Spice blends
Dietary supplements Instant drink blends Talcum powders
Dried food products Laundry detergents  
Dry flavors Metal cleaning compounds