Solve Any Mixing Problem – A Step-by-Step Guide from Unique Mixer

Mixing problems are common across industries — but most of them can be solved when approached systematically.

At Unique Mixers, we use a structured framework that helps clients diagnose issues quickly and find the right corrective actions.

Here’s the complete guide:

Start with Clarity

Before troubleshooting, define:

What exactly you want the mixing to achieve
A clear and accurate description of the problem

Ask Critical Diagnostic Questions

What part of the process is not working well?
Is the problem consistent or occasional?
Does it occur only with specific products?
What are the material properties?

Understanding the material is the foundation of getting the right mix.

Dive Deeper into Process & Equipment

Are lab-scale and plant-scale results different?
What was the basis of equipment selection and design?
Were key technical details communicated to the manufacturer?
What are the real capabilities of the current mixer?
Can conditions be altered or improved?

Build the Corrective Action Plan

Start with easy improvements:

Adjust the material addition sequence
Change the mixer speed
Optimize the batch time

If results remain unchanged, move to the next layer:

Revalidate the process
Modify or upgrade the equipment
Implement necessary process changes

These steps may require time and investment, but they ensure long-term stability.

Seek Expert Support When Needed

If the problem remains unsolved, reach out for expert assistance.

Watch the video

At Unique Mixers, we help organizations diagnose, optimize, and achieve consistent mixing results across all applications.

At Unique Mixers, our experts work closely with you to understand your process, recommend the right solution, and ensure years of reliable performance.

About the “Mixing Expert” Blog Series

Mixing Expert is a knowledge-sharing blog series from the mixing experts team at Unique Mixers, that shares decades of practical experience in designing, manufacturing, and setting- up industrial mixers. Our goal is to simplify the complexities of mixing technology and equipment — helping you understand processes, appreciate design nuances, and make informed decisions when selecting, installing, and maintaining mixers for maximum efficiency and reliability.

We value your feedback and would love to hear your thoughts. If you have topic suggestions for future posts, please share them with us — your input helps us curate content that truly benefits the mixing community.

Need a Mixer?

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